ST series stud welding machine
China Iking ST series stud welding machine are mainly applied to the installation of stud fusion welding in construction of steel structure, bridge and railway etc. ST stud welder with functions of weld time preset, weld parameter preset and digital display etc. The precision preset time can reach to 0.01 second, and welding preset current can reach to 1ampere, which improve welding reliability and stability and can be operated easily.
The main power of welding machine is designed in compact size and lightweight, can work 24 hours continuously. With design of anti-misoperation, it can prevent repeat welding onto the same point. The welder also have functions of short-circuit pretection and circuit-breaker protections,  which can protects circuit control board well, and the welder can be started smoothly after trouble-shooting. With all pretections above, the failure rate of the welder is low, and it can prolong the life-span of welding machine.
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Parameter |
Iking ST Series Drawn Aru Stud Welding Machine |
||
Model |
ST-1600 |
ST-2500 |
ST-3150 |
Stud Range |
Φ10-18mm |
Φ10-22mm |
Φ10-28mm |
Max. Output Current |
1600A |
2500A |
3150A |
Regulated Output (Stud) |
200-1600A |
400-2500A |
600-3150A |
Regulated Output (MMA) |
80-630A |
100-800A |
150-1000A |
Timing Control |
100-2800ms |
||
Duty Cycle (Stud Qty./Stud Dia./Per Minute)
|
18pcs/16mm/min |
18pcs/19mm/min |
18pcs/22mm/min |
24pcs/8mm/min |
24pcs/10mm/min |
24pcs/13mm/min |
|
Applied Patent |
Invention patent GUN COOLING DEVICE |
||
Main Circuit |
Full bridge controlled rectifier |
||
Control Circuit |
Micro-processor Controlled |
||
Repeat Cycle Lock |
Automatic |
||
Input Voltage |
3 phase 380V/50Hz (other voltage and frequency are available) |
||
Allowable Input Voltage Fluctuation |
±10% |
||
Standard Supply Scope |
1. Machine (1pc) 2. Stud gun with cable (1pc) 3. Extended gun cable (1pc) 4. Earth clamp with earth lead (1pc) 5. Chuck and ceramic ring claw (4sets) 6. Crescent spanner (1pc) |
||
Specification of 3-phase Power Cable (4 wires ) |
1 wire (10mm2)+3 wires (16mm2/pc)
|
1 wire (10mm2)+3 wires (25mm2/pc)
|
1 wire (10mm2)+3 wires (35mm2/pc)
|
Specification of Control Cable (4 wires) |
4 wires (1mm2/pc) |
||
Max. Length of Extended Welding Cable |
50m |
||
Max. Length of Extended Earth Lead |
10m |
||
Protection Class |
IP23 |
||
Machine Weight |
245kg |
340kg |
370kg |
Gun Weight |
2.5kg |
||
Standard Gun (Heavy Duty) |
SNQ9 with cooling device, damping system, automatic length compensation |
Welding machine testing after production complete.
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1. Outer packing: sea worthy plywood cases.
2. Inner package: welding machines covered by bubble covers and inside fixed by battens with nails; matched welding guns and other accessories packed on pallet.
3. Packing size: please refer to specific welder model packing size.
4. Container load: please refer to specific welder model packing size.
After 30 years development,IKING have had got the CE, ISO, SGS certificates and have become reliable supplier and good partners for our customers.
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Accessories Item |
Specification |
Total Quantity |
|
Anti-spatter Stud gun with cable |
SNQ9 |
1 Set |
|
Extended gun cable |
8M |
1 Pcs |
|
Earth clamp with earth lead |
N/A |
1 Pcs |
|
Stud Chuck |
Ф10,Ф13,Ф16,Ф19,Ф22,Ф25 |
4 Sets |
|
Ceramic Ferrule Holder |
Ф10,Ф13,Ф16,Ф19,Ф22,Ф25 |
4 Sets |
|
Crescent Spanner |
N/A |
1 Pcs |
|
Enclosed Documents |
N/A |
1 Set |


ST series stud welding machine
China Iking ST series stud welding machine are mainly applied to the installation of stud fusion welding in construction of steel structure, bridge and railway etc. ST stud welder with functions of weld time preset, weld parameter preset and digital display etc. The precision preset time can reach to 0.01 second, and welding preset current can reach to 1ampere, which improve welding reliability and stability and can be operated easily.
The main power of welding machine is designed in compact size and lightweight, can work 24 hours continuously. With design of anti-misoperation, it can prevent repeat welding onto the same point. The welder also have functions of short-circuit pretection and circuit-breaker protections,  which can protects circuit control board well, and the welder can be started smoothly after trouble-shooting. With all pretections above, the failure rate of the welder is low, and it can prolong the life-span of welding machine.
Â
Parameter |
Iking ST Series Drawn Aru Stud Welding Machine |
||
Model |
ST-1600 |
ST-2500 |
ST-3150 |
Stud Range |
Φ10-18mm |
Φ10-22mm |
Φ10-28mm |
Max. Output Current |
1600A |
2500A |
3150A |
Regulated Output (Stud) |
200-1600A |
400-2500A |
600-3150A |
Regulated Output (MMA) |
80-630A |
100-800A |
150-1000A |
Timing Control |
100-2800ms |
||
Duty Cycle (Stud Qty./Stud Dia./Per Minute)
|
18pcs/16mm/min |
18pcs/19mm/min |
18pcs/22mm/min |
24pcs/8mm/min |
24pcs/10mm/min |
24pcs/13mm/min |
|
Applied Patent |
Invention patent GUN COOLING DEVICE |
||
Main Circuit |
Full bridge controlled rectifier |
||
Control Circuit |
Micro-processor Controlled |
||
Repeat Cycle Lock |
Automatic |
||
Input Voltage |
3 phase 380V/50Hz (other voltage and frequency are available) |
||
Allowable Input Voltage Fluctuation |
±10% |
||
Standard Supply Scope |
1. Machine (1pc) 2. Stud gun with cable (1pc) 3. Extended gun cable (1pc) 4. Earth clamp with earth lead (1pc) 5. Chuck and ceramic ring claw (4sets) 6. Crescent spanner (1pc) |
||
Specification of 3-phase Power Cable (4 wires ) |
1 wire (10mm2)+3 wires (16mm2/pc)
|
1 wire (10mm2)+3 wires (25mm2/pc)
|
1 wire (10mm2)+3 wires (35mm2/pc)
|
Specification of Control Cable (4 wires) |
4 wires (1mm2/pc) |
||
Max. Length of Extended Welding Cable |
50m |
||
Max. Length of Extended Earth Lead |
10m |
||
Protection Class |
IP23 |
||
Machine Weight |
245kg |
340kg |
370kg |
Gun Weight |
2.5kg |
||
Standard Gun (Heavy Duty) |
SNQ9 with cooling device, damping system, automatic length compensation |
Welding machine testing after production complete.
Â
1. Outer packing: sea worthy plywood cases.
2. Inner package: welding machines covered by bubble covers and inside fixed by battens with nails; matched welding guns and other accessories packed on pallet.
3. Packing size: please refer to specific welder model packing size.
4. Container load: please refer to specific welder model packing size.
After 30 years development,IKING have had got the CE, ISO, SGS certificates and have become reliable supplier and good partners for our customers.
Â
Accessories Item |
Specification |
Total Quantity |
|
Anti-spatter Stud gun with cable |
SNQ9 |
1 Set |
|
Extended gun cable |
8M |
1 Pcs |
|
Earth clamp with earth lead |
N/A |
1 Pcs |
|
Stud Chuck |
Ф10,Ф13,Ф16,Ф19,Ф22,Ф25 |
4 Sets |
|
Ceramic Ferrule Holder |
Ф10,Ф13,Ф16,Ф19,Ф22,Ф25 |
4 Sets |
|
Crescent Spanner |
N/A |
1 Pcs |
|
Enclosed Documents |
N/A |
1 Set |


Bearing type: Good-quality bearings, sealed and protected from dirt and water, are the key to long and healthy hubs. Older or less expensive hubs may use cup and cone bearings, which contains two rings of loose ball bearings that sit in 'cups 'inside the hub body, and are secured in place by conical nuts known as' cones'. The balls can rotate freely between the cup and cone with each unit making up one bearing.
Cup and cone bearings have the advantage of being easily serviced at home – new bearings and a dollop of grease once in a while are all you need to keep them running smoothly – but they can be tricky to adjust perfectly. More expensive hubs may use cartridge bearings , where the steel balls or needles rotate in a single cartridge unit that can be easily removed for servicing or replaced once worn out. Many riders prefer the convenience of cartridge bearings – no more tedious micro-adjusting or hunting for stray ball bearings mid- service – but they are more expensive to replace.
• Materials: Most MTB hubs, front and rear, will be made of lightweight aluminium alloy although carbon fibre units are available at the top end of the market. Rear hubs for trail, jump and gravity bikes may use steel rather than aluminium freewheels to prevent the softer alloy splines being chewed up by the cassette under heavy load.
• Brake rotor compatibility: Bikes running disc brake systems need hubs to which the disc rotor can attach. There are two main standards for rotor mounting, six-bolt and Centrelock . As the name suggests, six-bolt systems have hubs with six evenly- spaced holes to bolt on a matching rotor. Rotor bolts generally use Torx heads so you will need to make sure you have a Torx tool to tighten or loosen them – don't try to fudge the job with an Allen key or you will risk stripping the bolts.
The Centrelock system used by Shimano foregoes rotor bolts in favour of a splined hub-rotor interface secured with a locking ring (special tool needed). This is claimed to reduce installation time but it does put limits on mixing and matching hubs and brakes as most other manufacturers stick with the six-bolt system. Again however, adaptors are available to mount six-bolt rotors to Centrelock hubs, and vice-versa. Before investing in new hubs check which disc interface you are currently using and buy accordingly.
• Axle size (front): You must also ensure that your hubs are compatible with your fork axle. Many entry-level or shorter-travel cross-country forks attach to the hubs via quick-release (QR) skewers, with a 9mm diameter axle clamped into the fork and frame dropouts via a 5mm QR skewer. However recent years have seen the growth of the 'bolt-through' or 'thru-axle' standard on MTB front forks for trail, enduro and gravity riders. This uses a larger-diameter (12mm, 15mm or 20mm) axle for extra stiffness and security, with the axle threading right through the fork ends and being secured by two QR clamps integrated into the fork lowers.
If you intend to upgrade your wheels make sure the hubs match whichever axle standard you are using, or alternate consider hubs that can switch between QR and bolt-through with the insertion of a simple adaptor to enable the wheels to be used with different fork types .
• Axle size (rear): Rear hubs are sized according to the diameter and length of the rear axle (measured in millimetres). The standard MTB rear axle dimensions are 135x5mm (for a QR rear hub) but jump and gravity bikes may use wider and thick axles for extra strength and stiffness, with the available sizes being 135 × 10, 142 × 12, 150 × 12, 157 × 12 and 165 × 12. Ensure your rear hub is the correct size to fit your frame.
• Rims: If choosing a new hub to rebuild a wheelset you will need to match the number and type of spoke holes on the hub's flange to the number and type of spoke holds drilled into the rim, eg a 32h hub is designed for a 32 -spoke wheel, and needs to be matched to a 32h rim.

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